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3D printing at a Nano scale

Printing three dimensional objects with incredibly fine details is now possible using “two-photon lithography”. With this technology, tiny structures on a nanometer scale can be fabricated. Researchers at the Vienna University of Technology (TU Vienna) have now made a major breakthrough in speeding up this printing technique: The high-precision-3D-printer at TU Vienna is orders of magnitude faster than similar devices (see video below). This opens up completely new areas of application, such as in medicine.

The 3D printer uses a liquid resin, which is hardened at precisely the correct spots by a focused laser beam. The focal point of the laser beam is guided through the resin by movable mirrors and leaves behind a hardened line of solid polymer, just a few hundred nanometers wide. This fine resolution enables the creation of intricately structured sculptures as tiny as a grain of sand. “Until now, this technique used to be quite slow”, says Professor Jürgen Stampfl from the Institute of Materials Science and Technology at the TU Vienna. “The printing speed used to be measured in millimeters per second – our device can do five meters in one second.” In two-photon lithography, this is a world record.

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3D printed lower Jaw implanted into an 83yr old woman

In a world first, an 83yr old patient has had a 3D printed lower jaw surgically implanted with complete success.

The titanium jaw was built by Belgian company LayerWise in collaboration with scientists from the University of Hasselt, based in the same country.

The operation was carried out in the Netherlands last June to treat the woman’s osteomyelitis – bone infection – of almost the entire lower jawbone. However, only now are the details of the ground-breaking procedure emerging.

This happened back in June, but was only announced now; the University of Hasselt in Belgium calls it (somewhat grandiosely) “a world première.” In June, the woman presented with a terrible infection of the lower jaw, or mandible, forcing doctors to surgically remove it. Traditionally, such a patient would simply have to endure life without a proper mandible, or perhaps submit to “complex microsurgical reconstruction” (more or less out of the question for an 83-year-old). And so her team of doctors decided it was time to try something new: a 3-D printed implant.

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